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Design for Additive manufacturing - 3D printing

"Successful implementation of additive manufacturing always starts with development and design!"


Additive manufacturing has long since developed from prototype production to an industrial production tool. But for medium-sized mechanical engineering companies in particular, the question arises: Where is targeted use really worthwhile? Which components are suitable? And how can design and production strategy be optimally coordinated?


As a mechanical engineer with a doctorate, entrepreneur and experienced technical manager, I can support you at precisely this point - practically, systematically and with a clear view of the economic potential. I will advise you on the selection of suitable components, the design to meet your requirements and the technology decision regarding the various processes available on the market today.


Thanks to my many years of management experience in international mechanical engineering and my technical understanding of complex manufacturing processes, I can support your company from the initial concept through to the successful implementation of additive manufacturing. The goal is always measurable added value: shorter development times, functionally optimized components and significant competitive advantages.

Avoid costly experiments - rely on sound advice to exploit the potential of additive manufacturing in a targeted and economical way for your company.




You can find out more details by downloading the flyer on "Additive Manufacturing". 

Consulting Services


  • Component analysis for suitability assessment

Systematic evaluation of components with regard to their suitability for additive manufacturing from a technical, economic and functional point of view.


  • Function-oriented design (Design for Additive Manufacturing, DfAM)

Adaptation of the design to the creative and technological freedoms and restrictions of additive manufacturing.

  • Topology optimization

Computer-aided optimization of component geometries to save material and improve functionality using the design freedom of additive processes.


  • Bionic design

Adopting structural and design principles from nature to create particularly light, stable and efficient components.


  • Simulation and FEM analysis

Virtual validation of component behavior, mechanical load capacity and production suitability before physical printing.


  • Material selection and qualification

Selection of suitable materials for FDM or SLM processes, taking into account strength, temperature resistance and costs.


  • Rapid Prototyping

Rapid production of prototypes to check design, accuracy of fit and function.


  • Series preparation and process stabilization

Validation of manufacturing processes for the economical series production of additively manufactured components.


  • Cost-benefit analysis

Economic evaluation of additive manufacturing compared to conventional processes, taking into account quantities, complexity and life cycle costs.


  • Quality assurance and component testing

Development and implementation of suitable test methods to ensure component quality in accordance with mechanical engineering requirements.

Your benefit: Secure your technological lead

  •  Optimization of complex components and targeted use of additive manufacturing methods.

  • Reduction of development and production costs and accelerated market launch of new products.

  • Ensuring a structured transfer of know-how and sustainable competitive advantages within the company.

  • Additive manufacturing is established as a strategic tool in product development.

Does that sound exciting and helpful to you? Get in touch - I can certainly do something for you!